### SICK sensors for Pharma, Textile and Automobile machines — supplied and supported by Genesis Technomation SICK Sensors for Pharma, Textile and Automobile Machines — Local Supply and Onsite Application Development by Genesis Technomation Precision sensing is the backbone of modern production lines. Genesis Technomation supplies SICK sensors — from GTB6 diffuse sensors to GLL fiber‑optic heads — and partners with engineering teams to adapt sensing solutions for pharmaceutical, textile and automobile machines. We provide product supply, mounting and wiring recommendations, PLC/HMI integration, and on‑site commissioning to ensure robust detection even in demanding environments. why choose SICK sensors with Genesis Technomation **Local availability and fast commissioning** across Ahmedabad, Halol, Sanand GIDC and Gujarat. - **Hands‑on application development**: prototype builds, bench testing, FAT and field tuning with your engineering team. - **Fit‑for‑purpose selection**: optical sensors, fiber‑optic heads and proximity sensors selected for surface, distance and environmental constraints. ### Model spotlight and quick specs - **GTB6‑P1212** — diffuse background suppression photoelectric sensor for accurate short‑range presence detection and reliable background rejection. Ideal where small parts or packaging edges must be detected without false triggers. - **GTB6‑N1212** — complementary GTB6 variant offering alternate switching logic or interface; useful for matching PLC input requirements. - **GL6G‑P1212** — compact short‑range photoelectric sensor for tight mounting spaces and conveyor edges. - **GLL fiber‑optic series** — remote sensing heads for confined spaces, inside heated housings, or where the sensor electronics must be kept away from the sensing point. - **IME18 (inductive)** — metal position sensing and presence detection for fixtures and tool changers. Application 1 — Pharmaceutical machines Use cases: tablet presence detection, blister feed verification, vial cap detection and orientation checks. Implementation notes: - Use GTB6‑P1212 for tablet/bottle presence where small targets and variable backgrounds are present; set background suppression and teach thresholds during commissioning. - For detecting objects inside narrow guide rails or inside heated enclosures (e.g., sterilization tunnels), use GLL fiber‑optic heads with remote amplifier mounted outside the process zone. - Mount sensors with anti‑vibration brackets and M12 quick‑disconnect cabling to speed maintenance. - Wire sensors to PLC discrete inputs with debounce logic and enable diagnostics to flag signal noise or misalignment during production. Application 2 — Textile machines Use cases: yarn break detection, fabric edge guiding, label presence on garments and roll end detection. Implementation notes: - GL6G‑P1212 suits fabric edge and roll presence where space is constrained; aim for angled mounting to reduce reflections from shiny threads. - For yarn break or small‑thread detection, fiber‑optic sensing tips with narrow beam fiber heads provide precise detection close to guides. - Use shielded M12 cable and route away from motors and drives to avoid electromagnetic interference; apply digital filtering in PLC where needed. - Implement simple counters/timers on PLC to ignore transient changes from flutter or dust buildup; schedule quick teach checks at shift start. --- ### Application 3 — Automobile machines Use cases: parts presence in assembly fixtures, bolt detection, gasket presence, conveyor jam detection. Implementation notes: - Inductive IME18 for detecting metal parts and fixture positions; pair with GTB6 series for mixed‑material presence checks (plastic clips and metal inserts). - Use GTB6‑N1212 when control logic requires NPN/active‑low switching. - For tight engine‑bay sensing or under‑hood assembly, use fiber heads to reach confined spots while keeping electronics protected. - Add diagnostic monitoring (signal strength / dirty‑lens alerts) and spare cabling reach to minimize downtime during fixture changeovers. Integration and commissioning tips - Provide PLC make/model and I/O type so we preselect PNP/NPN or fieldbus variants. - Use M12 connectors and indexed mounting clamps for repeatable alignment. - Teach sensors in production‑like lighting and with target parts to avoid false positives from ambient changes. - Add basic ladder logic: debounce, fault latching, and a manual teach/reset HMI button for operators. --- Case study snippet (example) Genesis supplied GTB6‑P1212 sensors for a blister packaging line: reduced false rejects by 48% after optimizing background suppression and adding fiber heads for confined inspection points. Onsite tuning and operator training reduced commissioning time from 3 days to 1 day. Contact Genesis Technomation in Ahmedabad for BOMs, demos and onsite application development. We supply, commission and co‑develop sensing solutions tailored to pharma, textile and automobile machines across Halol, Sanand GIDC and throughout Gujarat. Genesis Technomation supplies SICK sensors (including GTB6‑P1212, GTB6‑N1212, GL6G‑P1212 and GLL fiber‑optic families) with on‑site technical guidance, application development and end‑to‑end integration support across Ahmedabad, Halol, Sanand GIDC and wider Gujarat.